South-Pak's Manufacturing Process
The Latest in High Tech Manufacturing Processes and more.
South-Pak combines the latest in high tech manufacturing processes with old-fashioned listening skills to deliver the best solution for your needs. With our extensive array of tools and experience, our designers can swiftly assess your needs, provide you with thought-provoking alternatives, and quickly take you from idea to prototype.
Our designers utilize CAD modeling programs for case design, prototyping and final product documentation.
CAD Routing is the ideal choice for applications requiring closed cell foams, and multiple cavities with varying depths. Routers can cut up to 8″ deep and eliminate the need for laminating foam layers, or hand modifying cavity depths.
Waterjet cutting utilizes a small stream of water under very high pressure to through cut the substrate material. The effective cutting depth for foams can be up to 10″, and it can be used on both open and closed cell foams. In other applications, waterjets are used to cut food, ceramics and even thick steel!
Die cutting utilizes a steel rule cutting blade bent to exact specifications and affixed to a wooden board. The board is then placed in a large press and parts are “cookie-cut” out of a sheet of either open or closed cell foam. Die cutting has an effective cutting depth of about 2″, and is economical and fast for production runs of 50+ pieces.
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